The Load Rotation Device (LDR) is a special device that reorients a unit load on the conveyor. The rotation device itself consists of the rotation means, the lift frame and its lifting mechanism, and a fixed frame. The LDR may act as part of a modular conveyor system or as a stand-alone unit that includes its own conveyor drive means.
The rotation means consists of a ring weldment with four cross members that support the load during rotation. The ring is supported and guided from the lift arm by a series of rollers. The ring is encircled by a power transmission chain that is pulled by a sprocket and gear motor that is supported by the lift frame. The lift frame is supported by air actuators that raise the rotation device and lift the load when compressed air is introduced. This lift mechanism is controlled during the lifting by a load-stabilizing mechanism attached to the base frame that prevents uneven lifting.
The fixed frame supports the load-carrying rollers and the pressure rollers that support and engage the conveyor drive belt. The center rollers and full-length rollers at either end of the device are driven by the belt and move any loads along the conveyor when engaged.
The LDR is often used as part of a unit banding operation, where it is necessary to reorient the load before applying cross straps. The addition of this device between the strapping machines allows rotation to be accomplished without occupying the strappers themselves and can greatly improve throughput in such an operation.
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